Normal Wash | Objectives | Garment Washing Process With Normal Wash

Normal Wash: Process in which heavy or slight soiling is removed and transferred to the water in the form of a solution or dispersion. It is the most simple type of wash with lowest washing cost. By this wash the starch materials present in the new garments is removed together with dirt as well as make soft hand feel effect. it is a mandatory wash made for all woven garments, specially for yam dye

                                                                   Normal Wash

Objects of Normal Wash: The primary object of normal wash is to desizing and increasing the cleanliness of garments and  the secondary object of normal wash is to make a soft hand feel effect and desired fading effect.
Normal wash is required for the following reasons:-

1. To remove dust, dirt, oil spot, impurities from the garments.
2. To remove size materials from the garments.
3. To remove starch presents on the garment fabrics.
4. For soft feeling to wear the garments after purchasing.
5. To achieve buyer washing standard.

Washing Process of Normal Wash: The Normal/Garment washing process of batch of 100kg Garments are described below:-
 

First Step : Desizing 

1. Lot size: -.......................100 kg denim garment.
2. Add water @ L: R = 1: 5 ............500 Litre.
3. Machine Running for 2-3 mins to soak the garments by water.
4. Temperature is raised at 50°c - 60°c by steady steam supply.
5. Add desizing agent (alpha amylase) @ 1% = 1 kg and run for 20-25 mins.
6. Temperature raised to 85°c to 90°c.
7. Drain off the liquor.

Second Step : Rinsing

1. Add water @ L: R = 1: 2/3 = 200-300 Litre.
2. Temperature is raised at 40°c and washed for 5-7 mins.
3. Drain off the liquor.

Third Step : Washing

1. Add water @ L: R = 1: 5 ............500 Litre.
2. Machine Running for 2-3 mins and add 1% = 1 kg detergent.
3. Temperature is raised at 40°c - 60°c and continued for 15-30 mins.
4. Drain off the liquor.

Fourth Step : Rinsing

1. Add water @ L: R = 1: 2/3 = 200-300 Litre.
2. Temperature is raised at 40°c and washed for 5-7 mins.
3. Drain off the liquor.

Fifth Step : Softening

1. Add water @ L : R = 1: 5 ......... 500 litre.
2. Add softener (silicon) @.5% - 1% = 500ml - 1L
3. Wash for 5-10 mins at room temperature.
4. Drain off the liquor.
5. Unload the Garments on trolley.

Sixth Step : Hydro Extractor Machine
 

              Hydrocxtraction the garment to remove excess water from the Garment.
 

Seventh Step: Drying  

              Dry the Garments

Eighth Step: Delivery  

              After drying it will be quality checking and good quality Garments will be delivery to Garments factory